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Dmg mori lasertec 65 additive manufacturing series#Schaeffler also plans to integrate the Lasertec 65 3D hybrid into production of spare parts, small series and single parts. Magnetic and non-magnetic materials could, for example, be combined through gradation and the properties adjusted to the component as required. The use of material gradation here on the Lasertec 65 3D hybrid results in exciting opportunities for development. LASERTEC 12 SLM: Four-times more accurate than the industrial standardDMG MORI offers the LASERTEC SLM series for additive manufacturing in the powder bed (Selective Laser Melting). Schaeffler has also been active in formula E for many years and is working on further improvements for electric drives within the framework of its strategy “Mobility for Tomorrow”. ![]() “This strong partnership brings about fascinating synergy effects in the production of additively manufactured components,“ explains Patrick Diederich, responsible for advanced technologies at DMG MORI and managing director of Sauer GmbH. Schaeffer’s focus of attention here is on realizing optimized products that offer added value for end customers. Schaeffler and DMG MORI are testing suitable materials in the cooperation project, with the aim of advancing the development of additively manufactured rolling bearing components in small batch sizes using laser deposition welding. The toughness and hardness of the material can be regulated in the build-up process and optimally aligned to the specific requirements of the individual application. According to DMG MORI, this results in graded materials with a smooth transition between the different material properties. The Lasertec 65 3D hybrid is equipped with two powder feeders and enables targeted control of the change-over from one material to another during laser deposition welding. Machine tool manufacturer DMG Mori has introduced a new 5-axis machining centre with integrated additive manufacturing capabilities. Dmg mori lasertec 65 additive manufacturing serial#In addition, integrated five-axis simultaneous machining enables the production of components in finished part quality in a single setup, a feature in which Schaeffer sees potential for serial production. The company selected this machine in part because of its high build-up rate and flexibility of materials. Schaeffler is expanding its own in-house area of additive manufacturing to include the powder bed process for the first time with a Lasertec 65 3D hybrid, which it uses for the production of components made of metallic materials. The project utilizes DMG MORI’s Lasertec 65 3D hybrid, which integrates laser deposition welding with five-axis milling. Dmg mori lasertec 65 additive manufacturing software#Additionally, one software package governs the entire process chain, from design to additive and subtractive manufacturing to finishing.As part of a cooperation project between the two companies, Schaeffler and DMG MORI are developing additive manufacturing processes to manufacture rolling bearing ocmponents made of graded materials. ![]() Other features include continuous measuring and monitoring of the laser buildup process and automatic regulation of the laser power in real-time. Furthermore, different types of powder can be premixed before application, allowing the user to produce composite materials and realize a range of depositions, repairs, and coating processes. And the powder feeder can switch among different types of metal powder, facilitating deposition of multiple powders in layers on one base material. ![]() ![]() The machine rapidly deposits material on workpieces up to Ø 400 by 1,321 mm, according to Mori. Since its establishment in 1948, it has grown into one of the largest machine tool builders in the world. The hybrid machine performs conventional metal cutting and directed energy deposition AM-the process of 3D-printing or repairing part features by applying and lasing layers of metal powder that harden on the workpiece. (DMG DMG Mori Seiki Kabushiki-gaisha) (formerly Mori Seiki Co., Ltd.) is a Japanese company, headquartered in Nakamura-ku, Nagoya, engaged primarily in the manufacture and sale of machine tools. The Lasertec 3000 DED, built by DMG Mori, has turn-mill and additive manufacturing capabilities. Part being produced on the Lasertec 3000 additive/subtractive machine. ![]()
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